Posts Tagged ‘Health and Safety’

UBB Mine Superintendent Charged with Conspiracy, Cover-up, Methane Monitor Violations

Thursday, February 23rd, 2012

From minesafety.com

Upper Big Branch Mine Superintendent Gary May has been accused this morning in a criminal information of conspiracy, falsifying examination records, giving advanced notice of MSHA inspections, and ordering methane monitor tampering.

The charges were filed in U.S. District Court in Beckley, W.Va., by U.S. Attorney Booth Goodwin and Assistant U.S. Attorney Steven Ruby.

Methane monitor tampering was first reported in June 2010 when UBB miners Ricky Lee Campbell, Chris Meadows, George Holtzapfel, Clay Mullins and Chuck Nelson publicly talked about methane monitoring tampering with several news organizations (17 MSHN 335).

UBB miner Clay Mullins told Howard Berkes and Frank Langfit of NPR that he was under the belief that if a methane monitor malfunctioned that miners could bridge it out until parts were available to fix it. While the methane monitor did not work, Mullins believed that a hand-held monitor could be substituted as long as methane checks were made every 15 minutes. Nowhere in the regulations is this a permissible substitute.

To read more, click here.

USW and Materion Brush Urge OSHA to Set New Safety Standard for Beryllium Exposure

Wednesday, February 15th, 2012

From thepumphandle.com:

The world’s largest producer and supplier of beryllium and workers exposed to the highly toxic mineral decided not to wait any longer for federal OSHA to draft a proposed worker safety rule on the hazard. Last week, the United Steelworkers International Union and Materion Brush (the only U.S. manufacturer) sent the complete text of a draft regulation to the head of Labor Department’s Occupational Health and Safety Administration (OSHA). Individuals exposed to the metal may become immunologically sensitized to it, and develop a unique disabling, chronic lung disease. Beryllium is also associated with lung cancer. The super resilient and lightweight metal is used principally in the aerospace industry and national defense, but has also found its way into consumer product applications.

To find out more, click here.

 

$250 Billion a Year for Work-Related Injuries and Illnesses

Friday, January 20th, 2012

A recently published paper by author J. Paul Leigh, PhD, indicates that the annual cost of work-related injuries and illnesses is comparable to health conditions that receive much more attention and research, e.g., cancer, coronary heart disease, and diabetes.

From scienceblogs.com/thepumphandle:

Using data from 2007, his (Leigh’s) estimate includes direct and indirect costs for fatal and nonfatal injuries, as well as numerous diseases associated with exposures in the work environment.  It’s been nearly 15 years since an analysis of this type and complexity has been published on occupational injury and disease.

Leigh’s case estimates for 2007 include the following:

  • 8.5 million occupational injuries, with 2.5 million of them requiring time away from work
  • More than 1 million workers suffered a temporary, total disability
  • More than 500,000 workers suffered an injury that caused a permanent disability
  • More than 53,400 disease deaths from work-related causes, including an estimated 18,400 from chronic obstructive pulmonary disease (COPD), 15,000 from lung cancer, 9,800 from coronary heart disease, and 2,200 from mesothelioma

His cost-specific estimates for 2007 include:

  • An average of $680,000 in medical care for each of the 8,200 cases of a permanent, total disabling injury
  • About $5.7 billion in medical care costs for 6 million injury cases in which workers did not even miss any time away from work
  • Total medical cost for fatal and non-fatal injuries of $46.26 billion
  • Total medical costs for fatal and non-fatal occupational disease of $20.83 billion, including $6 billion for circulatory diseases, $4 billion for cancers, $3.9 billion for COPD, and $1 billion for renal diseases
  • Lost earnings and fringe benefits totaled $139 billion

For the full article by Celeste Monforton, click here.


A Fair and Healthy Apple for Everyone

Friday, December 16th, 2011

With the holiday season in full swing, the MHSSN Newsletter shines a light on some of the hidden costs behind one of the most popular brands.

Photo from clickrally.com
Photo from clickrally.com

Apple has brought us many revolutionary products over the years.  The iPod, iPhone, and iPad have been game-changers, altering the way we listen to music, communicate with others, and access information.  But these highly sought after products are coming at a steep price. 

In addition to paying workers low wages, Apple supplier companies are known to maintain unsafe working conditions.  Apple was ranked last out of 29 technological companies for their lack of transparency and responsiveness to environmental concerns and working conditions in their supply chains in China, according to advocacy groups there.  This May, an explosion at a Foxconn factory in Chengdu where iPad2’s are manufactured killed three workers and injured 15.  But it isn’t just industrial accidents that are causing workers to lose their lives at Apple production factories.

In the past two years, 16 Foxconn workers have committed suicide, while many more workers have attempted suicide.  Working and living conditions are suspected to be contributing factors to these suicides.  In response, Foxconn has ordered their staff to sign pledges stating that they would not attempt to kill themselves.  Anti-suicide nets have been put up outside worker dormitories, and workers are made to promise that if they do kill themselves, their families would only seek the legal minimum in damages. 

Foxconn factory workers are subject to excessive and illegal amounts of overtime, harsh working conditions, inhuman treatment, and minimum pay.  Workers are banned from talking, forced to stand for their 12-hour shifts, and housed in dormitories with up to 24 people to a room.  Foxconn admits that it breaks overtime laws, but claims that all overtime is voluntary. 

Foxconn initially responded to this recent spike in suicides by increasing wages to about $300 a month, and bringing in monks to exorcise evil spirits.  They even launched a hot-line to handle grievances of workers.  However, the anti-suicide pledge was implemented when the number of suicides continued to increase, and in some cases, supervisors have punished their employees for calling the hotline by docking their pay. 

From the current MHSSN Newsletter, Borer/Line Health & Safety:

Apple… (has) responded to these complaints via highly-publicized corporate social responsibility (CSR) programs.  Apple has hired “third party auditors” to inspect the safety of their factories abroad.  They have established a Supplier Code of Conduct in which contractors agree to maintain (safe working conditions) as well as maintain factory conditions up to code.  The company also began to publish a Supplier Responsibility report annually, which specifies the steps contractors must take to ensure worker safety.

Apple’s own audit reports document many suppliers are way out of compliance with Apple’s internal wage, hour and safety code, as well as national and international laws – yet the contract factories continue to receive orders from Apple.

Apple’s net profit for the final quarter of 2011 was over $6.5 billion.

The “Time to bite into a fair Apple,” campaign hopes to pressure Apple to lead the way in guaranteeing proper working conditions in all its supply chains in China, and set an example to all the other major players in the electronics industry.  To learn more about the campaign, click here.

To find out more, click here.

Interactivity a Vital Component to Safety Training

Thursday, December 15th, 2011

Interactive Training Still a Vital Component to Safety Programs

brain beatA recent article published in the Journal of Applied Psychology regarding hazards and safety training has concluded that hands-on training is more effective than traditional one-way lecture forms of training for tasks that carry a high risk of death, injury, or illness.

Our findings indicate that, on average, the highly engaging methods of safety training are considerably more effective than the less engaging methods of training in knowledge acquisition and safety performance… From a practical perspective, these findings suggest the need for safety managers to more carefully consider the relative costs and benefits of placing a trainee in a passive versus more active type of safety training for knowledge acquisition and performance enhancement… although distance learning and electronic learning (e-learning) approaches to training offer economies of scale and may appear cost effective from a short-term financial perspective, a lack of participant engagement in such training approaches has been acknowledged as a major issue… Given the importance of knowledge and performance as outcomes of safety training, balancing training engagement with the short-term financial costs becomes critical both to keeping workers safe and to avoid the long-term financial costs of safety-related disasters (Burke et al., 2011).

In other words, training programs with active discussions, trainer feedback, and actual hands-on activities are more effective than traditional one-way lecture style training programs, which is why the USWTMC utilizes the Small Group Activity Method.  

Working together collectively sharing our knowledge

Working together collectively sharing our knowledge

The SGAM used by the USWTMC puts the learner in the center of the workshop.  Instead of simply listening to trainers talk or watching video presentations, participants are put to work solving real-life problems, building upon their own skills and experiences.  The tasks require that the groups use their experience to tackle problems and make judgments on key issues.  TMC worker-trainers create a learning environment where open discussion and in class participation are fundamental to finding solutions. 

New forms of technology, which allow us to reach more and more individuals, may actually be a step back when it comes to safety training.  Videos and webcams, while a helpful tool, do not supplement live interaction and hands on components.  The short-term financial benefits gained through the use of passive forms of training are dwarfed by the potential long-term costs that accompany a safety disaster.

A recent example that exemplifies the significance placed on engaging forms of training can be found regarding air line pilots.  The Air Line Pilots Association is hoping that the recent findings regarding levels of interactivity in training methods will help the FAA and United Airlines see that more engaging training is needed.  Some 6,000 United Airlines pilots are dissatisfied with the training they have received following United 2010’s merger with Continental Airlines. A report by the ALPA is currently being circulated through congress.

From The Wall Street Journal:

The document, dated Nov. 10, lambasts United for using only individual, computer-based training to help United pilots absorb a large volume of procedural changes without including classroom work or practice sessions in flight simulators. The report alleges that new cockpit procedures imposed on United crews are causing stressed pilots to report higher-than-normal numbers of safety lapses, including instances of nearly forgetting to lower landing gear before touchdown. Other pilots, according to the report, have been so distracted and unfamiliar with the changes that they have failed to properly follow taxi instructions on the ground, while still others took themselves off duty because they felt they weren’t fit to fly.

This is just one example of the lack of engagement hampering the acquisition of knowledge. Several more exist, which is why the training courses that the TMC offers all include a strong foundation on the interaction between facilitator and the participants, as well as numerous hands on activities that are collectively completed and require the participants to engage.

To view the entire study, or find out more about the dread factor, click here.

Health and Safety Number One Issue in National Oil Bargaining Talks

Thursday, December 1st, 2011

Recently, USW officials briefed congressional members and staff about health and safety problems in the oil industry and how they will impact National Oil Bargaining talks.  A total of 5 fatal flaws were outlined in the briefing, areas where the oil industry needs to improve its health and safety record. 

  • Process Safety

Process safety focuses on the worksite: equipment reliability, discharges into the air and ground, preventative maintenance, and inspection and testing.  Focusing on personal safety says nothing about how safe a refinery is for workers and the surrounding community. For example, BP had a low personal injury rate at its refineries, but the 2005 explosion at Texas City showed it failed miserably in terms of process safety. 

  • Mechanical Integrity

Quick stopgap fixes, extended duration between unit shutdown, lack of critical equipment replacement, and repaired equipment that doesn’t meet current RAGAGEP (Recognized and Generally Accepted Good Engineering Practices) standards exemplify the oil industry’s failure in terms of mechanical integrity.

  • Management of Change

Companies are also asking the wrong questions when they do a Management of Change (MOC) assessment.  They are asking questions to justify the change they want to make, not asking what could go wrong if the change is made.

  • Incident Investigation

When they do an investigation of an incident, companies are even failing to heed their own recommendations.  Following an accident that injured 44 workers in 1997, the industry learned that placing trailers near a live process unit was a poor practice.  However, 15 workers died at BP’s Texas City refinery because they were in a trailer that was placed too close to an active unit that exploded in 2005. 

  • Control Room Alarms and Instrumentation

The oil industry’s handling of control room alarms and instrumentation also has its set of problems.  While technology helps the units run smoothly, a lack of priority and the sheer number of alarm messages that accompany a problem cause operators to get information overload. 

Photo courtesy of celsisas.com

Photo courtesy of celsias.com

 

These problems raise serious concerns about what the oil industry is doing to safeguard workers and communities from preventable catastrophic events.  At a time when the industry is pushing for elimination of existing regulations, it’s urgent that careful consideration be given to the real costs, in lost lives and production, when companies are allowed to regulate themselves.

Since the last round of bargaining in 2009, 25 fatalities and 175 industry reported fires have occurred.  When talks between the oil industry and USW heat up in January, health and safety will be the number one issue and the “5 fatal flaws” will be discussed.

The USW represents 30,000 workers at 168 production, refining, marketing, transportation, pipeline, and petrochemical facilities nationwide, including 69 refineries representing approximately 64% of the U.S. refining capacity.

UMWA Releases Upper Big Branch Report

Wednesday, October 26th, 2011

sealThe United Mine Workers of America has just released their report on the Upper Big Branch mining disaster. The report entitled “Industrial Homicide” found that there were numerous violations that led to the initial methane explosion and subsequent dust explosions from accumulated coal dust led to massive destruction and the 29 deaths.  The UMWA is calling for Massey’s executives, including former CEO Don Blankenship to be held accountable.

You can read the full report here.

Submitted by Andrew Fatato

7 Regulatory Myths

Tuesday, October 11th, 2011

The experts over at the Laborers Health and Safety Fund of North America have put together a list of reuglation myths that need debunking.

From the LHSFNA:

1.    Regulations are very costly and will put companies out of business.

Although many regulations have little associated cost, most have some. However, before any regulation is adopted, its potential costs and benefits come under intense scrutiny. With input from all interested parties, after public hearings and with review by the Office of Budget Management (OMB) and the White House, the benefits and costs are weighed. A rule is adopted only when, overall, the benefits outweigh the costs. Even then, history shows that the projected costs often turn out to be much lower than expected as companies innovate inexpensive ways to comply. It is also important to note that regulations are imposed on all companies, so no one is competitively disadvantaged.

Read the other six.

Submitted by Andrew Fatato

MSHA Cites Mine for Miner Death

Tuesday, September 13th, 2011

MSHA has cited a Louisville mining company for unsafe conditions that led to the death of a worker.

From WFPL:

MSHA’s investigation concludes the mine—operated by Matrix Energy LLC—didn’t have adequate training and safety policies in place at the time of the accident. The mine was cited for violations, and voluntarily installed a proximity detection system on two of its continuous miners.

MSHA has issued a proposed rule to require mines to install similar devices that would stop dangerous machinery when someone comes too near, but it hasn’t been finalized yet.

Read more.

Submitted by Andrew Fatato

Behavioral Safety Can Have Negative Effects

Thursday, September 8th, 2011

h115dupont672px Sometimes “behavioral safety” programs are just code-words for “blame the worker.” This can have dangerous results.

From Hazards magazine:

USW has similar concerns about a scheme at the Clearwater Paper Corp in Lewistown, Idaho, which uses a king cobra to symbolise the programme. “A cobra. One of the deadliest snakes on the planet,” commented USW president Leo Gerard in a 28 April 2011 blog posting.

The company’s behaviour-based safety programme – Changing Our Behaviour Reduces Accidents – COBRA – didn’t save employee John Bergen III [right], who every day drove past a billboard in the company parking lot sporting a picture of a king cobra promoting the scheme. He fell to his death through and unguarded hole in the paper mill’s floor.

“Clearwater, and employers across America, must stop trying to cover their culpability with ‘blame the worker’ programmes and, instead, cover dangerous floor openings — which means pursuing life-saving and worker-respecting workplace hazard elimination and control,” said Gerard.

Read more.

Submitted by Andrew Fatato